Product Description
| The main application is for conveying various packaged food products and containers. The 821 chain is considerably stronger than The link thickness is 4.8 mm (0.20 in.) .The links overlap, so there is no space between the links. Plate mat.:POM/PP; Pin mat.:stainless steel Max.speed: 80m/min lubrication; 50m/min dry Max.length:15m; Color:white/brown; Packing unit:10ft(80links) |
| APPLICATIONS: |
| China CZPT Machinery Co.,Ltd is a special supplier of conveyor system components,including plastic and stainless steel flat top chains, Modular belts, other spare parts, such as UHMWPE wearstrips, side guards, chains guide, bipods, tripods, brackets, clampls.ect. With our years of experence, quality products, excellent services we work with world wide clients from America, Europe, Africa, many counrties of Asia. We keep very good business relation with them, and get trusted from them. Our products application: Packaging and conveying industry |
| Material: | Plastic |
|---|---|
| Structure: | Top Chain |
| Surface Treatment: | Low Friction |
| Chain Size: | Pitch 38.1mm |
| Color: | Brown/White/Others |
| Materials: | POM/PP/PE |
| Samples: |
US$ 30/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Types of Roller Chains
There are several types of roller chains available. These chains have different properties and serve different purposes. Here you will learn about diamond roller chains, X-ring and O-ring chains, inverted tooth chains, and self-lubricating chains. You can choose the type that best suits your needs by reading this article. It will also help you make an informed decision. Buying the right roller chain for your needs is easy. Hope this article is helpful to you!
Diamond roller chain
Diamond roller chains are more efficient than other chains and can significantly extend chain life. The superior design of the chain prevents internal rust from seeping out. Additionally, Diamond ACE features a corrosion-resistant exterior and a zinc-nickel pre-assembled coating that provides extended corrosion protection and wear resistance. These features reduce chain downtime and labor costs, saving a building materials manufacturing company nearly $33,000 over the life of its machines.
Diamond series chains lead the industry in quality and durability, with industry-leading tensile strength and the lowest total cost of ownership. With a diverse product portfolio including standard chains, specialty chains, and custom chains, the company is sure to provide the right chain for your application. The company also offers a wide range of accessories for a variety of machinery. For more information, please visit the company website.
As one of the leading manufacturers of roller chains, the CZPT Company offers unparalleled expertise and wear resistance in the power transmission market. CZPT is trusted by leading industries and provides the highest return on investment. The diamond is a symbol of strength and durability, and the company chose it as the company’s trademark to convey its core values. CZPTs can last up to 100 years or more in harsh conditions, even in underwater environments.
Self-lubricating chain
Self-lubricating roller chains are designed to increase performance while maintaining a high level of cleanliness. These chains are made of sintered alloy bushings impregnated with lubricant and pins specially treated to release oil when necessary. These chains have a long service life and are suitable for environments where regular lubrication is difficult. Below are the benefits of self-lubricating roller chains.
Maintenance-free self-lubricating roller chains are the perfect replacement for standard roller chains. They are suitable for packaging, printing, textile, and sawmill applications. These chains reduce downtime and increase productivity. Furthermore, they reduce the risk of contamination. Another advantage is that there are many types of self-lubricating roller chains to choose from, allowing you to choose the one that best suits your needs. To learn more about these benefits, read the Maintenance Free Roller Chains Market Report published by Dataintelo.
CAN-AM self-lubricating roller chains ensure stick-free operation. These chains are available in ANSI/BS standard and double pitch variants. They feature oil-impregnated bushings and preloaded sintered steel bushings for long life. These self-lubricating roller chains are drop-in replacements for standard roller chains and run on standard roller chain sprockets.<br/
X-Ring and O-Ring Chains
Both O-ring and X-ring roller chains are sealed and unsealed. You’ll find them on vintage bikes and small economy cars. Other applications include bulldozer treads and conveyor belts. Standard chains are made of simple plain bearings that require lubrication every few hundred miles. While the former is the most affordable type of roller chain, they do require more maintenance than O-rings.
The main difference between the two types of chains is the friction and cost they generate. X-rings are slightly less expensive, but they create less friction than O-rings. X-rings are a more affordable option for road riders, while O-ring chains are more expensive for off-road racers. In some cases, X-ring and O-ring roller chains can be distinguished by the price tag alone.
Both X-ring and O-ring roller sprockets are available in a variety of styles. The two styles offer comparable performance, but there are some key differences to consider. X-rings are generally better for longer travel as they offer greater durability and performance. O-rings are usually more expensive than X-ring chains, but if you’re thinking about long trips, they’re a great option.
Reverse chain
Inverted roller chains are often referred to as silent chains. They have two protrusions on each board. The outer surface is ground to include an angle of sixty or seventy degrees. These protrusions about the working surfaces of the sprocket teeth. The inner surface or shape of the sprocket can clear the sprocket. This produces a silent but still valid chain. This type of chain is used in transmissions to move heavy objects.
There are three basic types of inverted toothed roller chains. Simple chains are single chains, while double and triple chains have two or three strands. In these types of chains, the pins pass through-hardened steel bushings at the ends of the links. The main difference between these types is their size. If you are not sure what size you need, first calculate the capacity of the chain. You might be surprised to learn that the smaller the diameter the better.
The number of links in a reverse roller chain determines the frequency of vibration. The frequency depends on the size of the chain and the length of the chain between the sprockets. The shorter the chain, the bigger the “pull” – the up-and-down jitter caused by the sprocket. This causes additional peak loads on the drive and shortens its life.
PEER Chain’s Heavy Duty Series Double-Stranded Roller Chains
Heavy-duty double-strand roller chains are ideal for industrial and agricultural use as they provide extra stability and strength. PEER Chains manufactures chains in various lengths and pitches and offers different accessories including sprockets and pre tensioned chains. These chains are also available in a variety of different alloys and grades. Listed below are some of the most common uses for heavy-duty double strand roller chains.
Heavy-duty PEER double-strand roller chains are available in a variety of styles and types, including the HKK NICKEL PLATED series. These chains are best suited for outdoor and mildly corrosive applications. They use a patented process to increase fatigue strength and reduce initial elongation. In addition, HKK double pitch twin-strand roller chains are lighter and less expensive than standard roller chains.
The report also highlights the competitive environment and the latest market trends. The report identifies key players in the Roller Chains industry, including manufacturing, sales, and global market share. It also provides detailed company profiles and analyses of each vendor, including recent product launches, partnerships, and mergers and acquisitions. It also provides the competitive landscape, including company profiles, product mix, and production scale. Once you know what to expect from the market, you can make a buying decision.
Maintenance of Mechanical Flexible Couplings
Proper maintenance of mechanical flexible couplings on roller chains is critical to ensuring the proper operation and reliability of the system. Maintenance of these couplings includes periodic inspection of the components. Check for signs of fatigue and wear. Regular inspections will help determine when to replace the coupling. It also helps determine the remaining life of the coupling.
Couplings should be replaced periodically for optimum performance. When replacing, be sure to use the correct parts. Make sure the coupling type matches the coupling type and chain size. Identical coupling parts may not fit, so a cross-reference guide or manufacturer’s spec number may be helpful. Make sure that the coupling is fitted with a suitable roller chain.
Mechanical elastic couplings on the roller chain can be easily lubricated to avoid premature failure. Elastomeric couplings can accommodate minor shaft misalignments and are suitable for high rotational speeds. Also, it absorbs shocks. Its flexibility is due to loose components. Additionally, lubrication is essential to reduce wear on coupling components.
Roller chain size
Knowing the basic dimensions of the rollers is essential if you need to find the right roller chain for your needs. The three key dimensions of a roller chain are pitch, width, and pin diameter. These dimensions are important because they are used to identify the type of chain. These dimensions do not normally appear in chain manufacturer catalogs. They are usually designed for people designing new equipment. They are not important to maintenance technicians, but they are important to know if you are looking for a specific type of roller chain.
Once you know the exact size of the chain, you can move on to choosing the correct type. You can use the printable template to measure your chain, which makes it easy to compare with the size chart. Don’t forget to check the rest of the roller chain’s specs to make sure it fits your machine. Using the Roller Chain Size Chart is an easy way to determine the proper length, width, and height for your application.
When buying a roller chain, be sure to check the number of teeth and the ratio of the two. A common ratio is 2:1. The drive sprocket must have at least twice as many teeth as the roller sprocket. If the chain is used for high precision, check the type of sprocket as this will determine the correct size of the chain. You can also choose between slip-fit and press-fit mid plates.
editor by CX 2023-06-05
China best CZPT HS-820-K325 Straight Running Plastic Chain Plastic Slat Top Chain for Chain Conveyor System roller chain end bolt
Product Description
| Data(HS-820-K325)Side Flexing Flexible Chains | |||||||||
| Belt Material | Width W | Working Load | Radius | Reverse Radius | Weight | ||||
| mm | inch | N(21°C) | lbs(21°C) | mm | inch | mm | inch | kg/m | |
| POM | 82.6 | 3.25 | 1230 | 276 | – | – | 50 | 1.97 | 0.83 |
Avantages of the CZPT products
1.CZPT modular conveyor belt has more than 10 times service life,long life time and reducing replacement cost than traditional conveyor belt.
2.CZPT modular conveyor belt is easy to assemble, allowing only the replacement of damaged parts, easy to replace, saving maintenance time and costs.
3.CZPT modular conveyor belt has strong wear resistance, high temperature resistance, cold resistance and oil resistance.
4.CZPT modular conveyor belt is easy to clean, farewell to the propagation of bacteria, especially suitable for application in food industry.
5.CZPT modular conveyor belt in food and non-food industry, it plays an important role in the character of durability,low maintenance cost and easy to clean.
6.CZPT has agents in many countries and can provide good after-sales service.
7.CZPT not only has a complete production line to meet different application needs, but also can provide comprehensive product knowledge and experience. After 20 years of innovative research and development, we can provide more than 5000 kinds of solutions to provide perfect support for you in the field of transportation.
Application
Meat& Poultry& Seafood industry
–Simple design makes the belt easy to assemble, dismantle and clean
–Add antibiotic in additional to meet the strict request with food hygiene
–The quantity of colon bacillus and gold staphylococcus is about 0.125 times of that in PVC conveyor belt
Cooperation Case
We Cooperated with DHL & Amazon to Help Them Solve Multi-scenario Application Parcel Sorting
Global cooperation broke through 50+ agent service providers
and signed strategic cooperation agreements with “Safari Belting Systems” in the United States
“HONG’S BELT Branches” in Europe, and “HONG’S BELT Branches” in India
Exhibitions around the world
Every year CZPT will go to all over the world to participate in exhibitions
We have served projects in more than 120 regions and countries with global delivery capabilities
Hong’s Belt team can provide customers with more than 5,000 solutions
Factory
HONG’S BELT
Xihu (West Lake) Dis. Xinhai (HangZhou) Technology Co., Ltd is a leading high-tech company providing intelligent conveyor solutions. We have a modern industrialized manufacturing area of 100,000 square CZPT for the production of modular plastic belts and conveying systems solutions.
Hong’sbelt Group currently has more than 1,000 employees, including more than 100 R&D teams, more than 500 production and functional departments, and about 300 sales and sales support departments. The sales points are distributed on all continents of the world.Realize Automatic and Intelligent.
We developed a fully integrated industrial chain with independent core technology, key components, leading products and conveyor systems solutions.
Certificate
We hold more than 400 national authorized patents and software certifications
Allseries of products have obtained the US “FDA” food grade certification And “EU” certification in Europe
Obtained “ISO9001-2008” quality management system certification
FAQ
Q: Are you a trading company or manufacturer?
A: We are a manufacturer of modular belt, chains belt and conveyor components, with head office in HangZhou, China, and 2 big factories located in HangZhou and HangZhou.
Q: Are HONGSBELT products in accordance with FDA regulations and EU Directives?
A: Our standard materials (PP, POM, PE, PA) comply with the FDA regulations and EU Directives. A letter of assurance can be made available on demand.
Q: Can we use HONGSBELT Modular Conveyor Belt in corrosive environment?
A: HONGSBELT belts can be used in medium to severe CZPT applications, however, special product recommendations and conveyor design guidelines must be followed. More information, pls contact our online Customer Service or email to HONGSBELT Team.
Q: What is the temperature range for the belt material?
A: HONGSBELT belts offers various materials suitable for operation in temperatures ranging from -60 °C to 260 °C. Specific material should be chosen based on your operating temperature.
Q: What is the real meaning of the belt strength?
A: The belt strength is the maximum tension (per foot or meter of width) the belt can continuously run at.
Q: How long will it take me to get quotation?
A: You will always receive any requested quote by the end of the next working day at the latest, but often quotes are emailed to you before you hang up the phone.
| Material: | POM–Dp,POM-Lf |
|---|---|
| Structure: | Top Chain |
| Surface Treatment: | Plastic |
| Chain Size: | 3.048m/Box |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Pin Material: | Cold Rolled Austenitic Stainless Steel |
| Samples: |
US$ 12/Meter
1 Meter(Min.Order) | |
|---|
Types of roller chains and their applications
There are many factors that can cause premature wear of the roller chain. They include friction, external shocks, and lack of lubrication or adjustment. Here are some tips to help you prevent premature chain wear. Read on to learn more about the different types of roller chains and their applications. You’ll be surprised how quickly the roller chain wears out! Below we have listed some of the most common causes of premature roller chain wear.
Double strand heavy-duty roller chain
If your application requires a heavy-duty chain, a double-strand steel roller chain is an excellent choice. Double-strand steel roller chains are manufactured to reduce stress fatigue and stretch, making them ideal for industrial and logging equipment. This type of chain is also heat-treated and shot-peened for excellent fatigue resistance and strength. Listed below are some of the advantages of double-strand heavy-duty roller chains.
When comparing single-strand and double-strand heavy-duty roller chains, double-strand steel roller chains are generally better. They have twice as many side plates and a working load close to that of a twin-strand steel roller chain. Unlike single-strand steel roller chains, double-strand roller chains are not interchangeable with standard double-sprockets. They use sprockets specially made for double chains.
Double strand chains are particularly strong, resistant to rust and corrosion, and ideal for high-stress applications. They are commonly used in conveyor systems, paper mill equipment, ditches, lifts, seed drills, and various hoisting machinery. They are also used in the wastewater and food processing industries. Chains of this type are used on conveyor lines, so they are an excellent choice for heavy machinery.
Nickel-plated chain
Nickel-plated roller chains are ideal for outdoor work, mildly corrosive environments, and applications requiring a good chain appearance. Nickel plating increases component hardness and improves wear resistance while ensuring that all surfaces are protected. The benefits of nickel-plated roller chains include increased durability, corrosion resistance, and a bright shine. Here are a few reasons to use such a chain. All chains are manufactured to the highest quality and safety standards.
Although slightly corrosive, nickel-plated roller chains are ideal for applications in high salt and high humidity environments. However, nickel plating can peel and chip, so nickel roller chains are not recommended for use in food processing or other environments exposed to corrosive substances. ANSI B29.1 standard chain can be nickel-plated and is ideal for a variety of applications including industrial garage doors and boat lifts.
CZPT USA Corp. is committed to being the premier agricultural and industrial chain supplier in the United States. By focusing on quality, they ensure their chains provide long life and unmatched wear resistance. If you’re looking for a quality plated roller chain, consider choosing a chain from a leading manufacturer. If you need the durability and strength of a nickel roller chain, choose CZPT USA Corp. We manufacture the highest quality chains in the USA.
In addition to high strength, nickel-plated roller chains are also available in elastomer profiles. These types of chains can handle 1/2 to 3/4″ loads, depending on their pitch. They are also ideal for gentle traction on sensitive surfaces. The strength of these chains depends on the type of the main link used in the chain. Nickel-plated roller chains are available in a variety of sizes and are priced to suit a variety of applications.
Stainless steel chain
Stainless steel roller chains are ideal for industrial applications in two harsh environments. They have excellent chemical and corrosion resistance, as well as high strength. Chains are available in three grades to meet various operational needs. 304SS is suitable for food contact applications, while 316SS and 606SS offer excellent corrosion resistance. 600 series stainless steel provides excellent corrosion and wears resistance with precipitation hardened components.
In food processing, stainless steel chains are often exposed to extremely high temperatures and high concentrations of acids, alkalis, and water. They are also resistant to high concentrations of acid and chlorine. And their low magnetic permeability allows them to function properly in hygienic conditions. But stainless steel roller chains also have some disadvantages. Despite their excellent corrosion resistance, these chains are not recommended for use in food processing environments.
Compared to carbon steel, stainless steel roller chains are softer and hold longer. This means it may wear out faster. Since stainless steel is not heat-treated, its surface hardness is different from carbon steel. It retains heat for longer, reducing its tensile strength and extending its lifespan. Nonetheless, stainless steel roller chains are ideal for a variety of industrial applications.
The stainless steel roller chain is made of high-quality material. For example, the Premier series stainless steel roller chains are manufactured in Japan using a special type of stainless steel shot peening process. They also feature a solid roller design that reduces side flex. The Premier range also features highly polished side panels and is available in 10′ boxes, 50′ reels, and 100′ reels. They can also be cut to length if necessary.
Accumulation conveyor
Roller chain accumulation conveyors are designed to transport loads up to 440 lbs or 200 kg. The accumulator chain is located on large idler rollers to ensure quiet operation and the minimum force required to hold the pallet. They are suitable for various applications and can be integrated into the entire processing system. These conveyor belts have T-slots on three sides of the profile frame for connecting brackets and sensors.
Sensors installed in the accumulation area detect objects on the conveyor line and send signals to the motors that power the accumulation area. The motor can be external or built into the drum itself. Other types of sensors use light, such as photosensors. Photoelectric sensors detect objects by emitting and receiving specific wavelengths of light. This option is cost-effective because the sensor rollers are located slightly above the surface of the conveyor line.
Roller chain accumulation conveyors can be constructed of steel or plastic rollers. It can be equipped with staggered or coaxial rollers. Safety cover prevents accidental insertion of fingers into the chain, improving operator safety. The safety cover is compatible with the chain type and required bend radius. These caps are made of plastic clips that fit permanently on the inner links of the chain. They do not interfere with conveyed goods or workpiece carriers.
There are two basic types of accumulation conveyors: free flow and accumulation. Free-flowing chains allow conveyed objects to slide directly onto the chain while stacking chains allow goods to slide under the chain. Accumulation chains are commonly used in the food and packaging industries and have rollers that support conveyed objects. The free-flowing conveyor system eliminates the risk of damaging objects, as the rollers in the accumulation conveyor are in direct contact with the bottom of the cargo.
Custom attachment
Standard accessories for roller chains are available in a variety of styles. Typically, they can be assembled on pin or roller links. When referring to connecting chains, it is important to know how to refer to pitch and center-to-center spacing. The pitch of the roller chain should include inner and outer roller links and must alternate every three pitches. Additionally, you can order custom accessories for pin or roller linkages. Below are some examples of custom accessories for roller chains.
Stainless steel roller chains are one of the most well-known chains for this application. It has a stainless steel 304 finish to create curved and straight lugs. For even more flexibility, you can also request custom accessories such as chain plate holes and pins. For added safety, various accessories can be attached to the single-pitch roller chain. It can also be made with multiple pins or curved lugs.
HKK Chains is stocked with much stainless steel and carbon steel standard connecting chains. Most of the time, they can assemble a custom accessory chain in no time. For example, a single-pitch chain with two connecting holes is called a wide profile. Additionally, chains can be manufactured in a variety of materials, including carbon steel, stainless steel, Lambda, plastic, and Ultra WP. In addition, a wide range of unique accessories is available for special industries.
editor by CX 2023-04-23